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You added three screws???????? Why? Doing that makes you liable for sure! We wrap trailers for a trailer manufacturer, they have NO problem with us removing screws, as long as we put them back...and don't add any!!!
I have a Miller Bobcat 250 with a spool gun for the aluminum (so I don't have to change reals) Yes, a TIG will give better looking results, a MIG is faster and cheaper to do. A little practice and it is easy. Aluminum does take some prctice. But you can't do light sheets like 040 very easily...
He manned up. I lost two of my biggest accounts this year to "in-house" printing. The stuff they have been putting out is a joke and I hope to soon get them back because of this!
Use Max-Metal or diabond. Install an exstruded aluminum frame, and simply slide the face in. The frame can be attacked with concrete anchors in the motor of the brick.
+1 for not thinking you are in the sign biz and looking for cheap do-it-yourself Paul Jr. type of person.
Sorry, but this is the type of crap that I hate. Leave the printing to the printers.
You better stay there tonight late. If I was closer I would come hang around your shop all night, that
would be one suprise when they brake in and there is the Mosh waiting for them, armed and loaded (my gun loaded too)
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