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Sorry Geary, that is confusing. I was referring to things like stars that end in a sharp point. I usually round them off if they are really tapered, so the tips don't lift. I think I'm being over paranoid with this 3m vinyl, I usually work with the intermediate grade stuff. Thanks again...

Got another question. How do you guys handle things that taper to a sharp point? I usually go back and round them off. Is there a minimum width I should try to stay above? Thanks.

Noticed I missed everything after "1/8 inch is all you will need" in your reply, Techman. Sorry to ask redundant questions after you answered, ha.

Ha, yeah, these are big $. Lots of potential in AZ too. You can drive down any street and see at least 1 that needs replacement per block. The sun cooks em good.

Cool, Thanks again Guys, much appreciated advice.

Thanks. I was planning on the 3/16" thick plex with that cut size initially, to allow for any expansion as well as just to make it easier to get in there. Seems like I'm on track. Any advice on the Sealit pen?

Thanks for the fast response! Is that 1/8 inch off the total size? (so the 144 inch side would be 143 7/8?)

Hello- I am doing a 7x12 foot backlit sign with 2 faces. I am handling the sign, they are handling the install. Currently, it is one sheet per side, but the client wants to split into 2 sections, one above the other, so they will be installing a channel to divide them, they are going to...

Thanks everyone. Pretty cool seeing people from all these different states. I'm in PHX btw.

This is a great board, I've already picked up several tips just browsing. My background is 10 years as a graphic designer with in-house production of exhibit graphics, displays etc. Like most designers, I took up freelance work and found that I really enjoyed doing vinyl work—mostly decals...