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You could print/mount to aluminum/ACM panels and epoxy glue to the trailer if he's willing to pay for the labor of removal.

Signpro systems from Orbus might be able to help

I was going to say, if it's not perfectly square, you're going to buckle. I print 63" scrim on our H1625 and try to have it within 1/32" unless I'm printing a single banner or two. If I don't, it'll buckle but it'll also walk left or right depending on which way it's off and there really isn't...

Stop Static.com™ - Eliminate static on your machines or dryer sheets or make sure (if applicable) your anti-static bars are clean

Double sided can be tricky. I've got painters tape on my table with lines we've added to help me feed boards straight. Few other tricks too but I make it work. I have no experience profiling colors and ours is a little off (greenish grays and orangish reds). One day I'll take the time to work on...

We use an H1625 so these may not apply- check your encoder strip and your data cables running from your PCB to the heads.

I second the strong setting. Haven't used 3621 before but the 3640 with 210 combo is heavy. Had this issue on a huge run of print and cut, graphtec support was no help. Cleaned push rollers often and only cut half a sheet at a time. Was cutting 54"x120" panels. Problem seemed to be the glossy...

What kind of maintenance issues? We've had ours for about a year. Wondering what to expect longer term. It's been great so far. Within the first six months, we had the router decide to ignore registration marks and start cutting into the table. So we have 2 cuts about a quarter inch long into...

We have a Colex Sharpcut... no experience with others. Any problems I have is usually from inexperience and user error. Has definitely made life 1000x easier.

Can you post some pictures showing what your results look like? screen shots would be cool too!

Used to use Avery 2902 removable but the blistering became unbearable. Drytac Spoton is our new removable vinyl of choice. Some cheaper calendered vinyl tends to warp because of the high heat (using a Latex 260) so we tend to add a little bleed around cut lines with print/cut jobs. Higher end...

Print on some sort of popup material and use Mactac ColorTrans 2200 (perm adhesive on the print side) and mount on inside of windows. Mactac ColorTrans 2200 Perm/Rem Mounting Adhesive | FELLERS