Need Help Summa S160 T OPOS Tracking Issue

So here's the pre-information needed before the issue. I have 3 Summa Cutters, 1x Summa S 160 T and 2x Summa S2 160 T. I call the Summa S160 T "Gimpy" because it's older and has... random issues. The software I use with these machines is a combination of adobe illustrator and winplot.

I have a job in the shop right now that is simply cutting 5" circles that have been printed. I have them setup on a 54" roll with 128 circles per sheet. I need to do some 1,200 sheets to complete this order. I would very much like to be able to use all 3 machines to do so.

When I load this sheet on gimpy and cut using the OPOS cutting feature, all the circles are being cut off center. all 128 circles are cut too far down and to the right. When I load the same printed sheet on my S2 class machines and load the same cut file, they cut dead center and perfect.

I feel like it might be a tracking issue? but also gimpy got its name because the cuts have a tendency to get a little wonky the further it cuts to the left. Are there some settings I'm missing or calibrations I can do to try and get this thing back to cutting perfectly?

Thanks in advance,
Vinyl Cutting Noob

 

I have recently done an OPOS calibration but will do another to make sure that's not the issue.

It's cutting the circles roughly 1/4" down and to the right

After cleaning the pinch rollers I was able to get it down to about 1/8" down and dead center on the right to left.

I then performed a length calibration, measured the line and input the length in the machine and I'm back to about 1/4" down and to the right.

I'm starting to consider this might be an issue with the pinch rollers and the media tracking through the machine. It's kind of a roll of the dice as to of how far it will actually be off on each sheet I'm cutting. I am also getting a slight bulge in the material at the far left pinch roller.