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We double sided HDU same way, two 1" faces and usually a matching panel of ACM fpr the middle of the sandwich. We use a polyurethane adhesive and a few screws if possible. You can also build in the mounting hardware when putting the panels together.
I usually spec stainless steel when going into something tough. And if it's in a place people can grab it add some construction adhesive instead of silicone
If it's good shape otherwise, I'd wipe lightly with an old scotchbride pad, clean and final wipe with alcohol and repaint. 1 Shot isn't what it was, and red is one of the worst.
We do this on all RealGold truck lettering. Apply clear cast vinyl with an extra 1/8" or so trap. We Edge print the black but the technique is the same for layer lettering.
It can be done prior to install on the roll but it's much easier to do on the substrate
I've done several of the painted faux finish posts. Not too hard and looks pretty good.
Another option depending on the size of the post is wrap with Trex
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