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I use Prismacolor Markers
The full set has about 144 colors (expensive, though - over $300). There are also the Pantone Tria Markers, but I haven't used those before.
I guess you could use the Sharpies for banners.
One thing you can try is to
load the material in your plotter the other way and (since you are using the Cutting Master plug-in for Illustrator) rotate the cut file 180 degrees.
I had this problem before and found this sometimes corrected the problem. I suspect it was the Latex printer's high...
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