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I think you want a slitter, not a die cutter, for cutting the backs of your decals. It's usually a specialized machine, and should be finely tunable for getting the correct depth of slit.
As for the actual printing, that's pretty debatable, but I believe you get a wider range of options from...
Assuming you are printing from a vector file, in the future you may try rasterizing the gradient portion, or the whole file, and see if that works. I'd probably do a 10% size test first to save RIP time, and test it with the different profiles you have. The reason this might work is that...
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