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We just burned out our third shop vac in our FB700. Tech says its "safe" to run without it... been having to manually clean the heads a lot more though. Waiting for it to get replaced.
It's a tricky process and I'm not a big fan of the roll to roll system. Experienced the same trouble you did the first few times on our FB700. A couple tricks I've used that have gotten better results.
1. Be hyper vigilant that the material is taught and even coming off the supply spindle...
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