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I would recommend a Geo Knight, clam shell or swing-a-way is a preference thing. I have had both and they both are great. Knight's support is second to none and that is very important to me.
I forgot to ask you this morning but I guess you can draw color ink through the head and the dampers are full? Can you post a picture of the nozzle check and what the black print looks like?
Here is a link someone posted a while back to the Falcon Jr. Service Manual. Download it and check out chapter 8. It will give you all the information you need.
http://tinypaste.com/09769
I worked on one that had the same problem. We finally determined that it was the main board that was bad. Signwarehouse give us a price of $600 for the board. We trashed the cutter and got another one.
You might want to introduce yourself on the forum. You will get more help if you do.
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