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I would get him to ship you the computer tower. If you install it on his HDD the OS will still be configured to your computer and could cause instability. Drivers and settings become an issue at some point. I'm not saying it can't be done or that it work. I'm just saying its a bad idea.
I would not recommend using a latex primer to prime the aluminum this could provide undesired results as the "chalking" you are referring to is the oxidation from the aluminum. Just about every latex paint and primer contains ammonia, which when mixed with the oxidized aluminum produces a gas...
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