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well, all of the cables/connections have been cleaned and blown out. No burn marks or signs of corrosion. I'm thinking the trailing cable has a weak spot, I'll try that. Thanks for the input
Hope someone has an idea what this is all about. I've replaced the encoder strip and sensor because of a different issue, but it had no effect on this problem. It only happens in one area of the sheet, roughly 16"-26" from the leading edge of the bed.
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