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Did something very similar 9 years ago and still standing. Two panels of 1/4" Max Metal (ACM), one for each face. Sandwiched some 1/8" alum that extend about 1.5" beyond each edge. (Alum was not continuous across panel, about 12" wide on each end and another in the middle for support. Panels...
There are some textured powdercoats that mimic rusted steel. They won't have same variations of natural rust but would allow you to use aluminum and elimiate all the rust staining issues.
An aerospace engineer for over 20 years specializing in parachute design. Eventually became president and CEO of three different aerospace companies. Had enough of the corporate world about ten years ago and quit and bought a small sign company. Work harder and longer for less money than the...
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