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Why are you saving Illustrator® files as tiffs?
Save as EPS {after converting ALL type and shapes to vectors}, then let the RIP in Flexi do the work. If I am correct creating a tiff file in Illustrator® then exporting it is just building a large file for no apparent reason.
{IF} you need to cut an outline from Flexi, others may be able to help you on that issue. I don't use Flexi any more.
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