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A few days is fine, run a small print then do a thorough manual cleaning before you leave.
If you just not using it much, run a small print at least every 2 days.
I design and export mostly in RGB but there are certain colors and gradients that seem to work better in cmyk so it can be mixed sometimes. Raster images print much better when sent in RGB.
It could be the way you have your color management setup in your rip.
Is color correction checked? what are the settings under rendering intent?
also, what is the color makeup of your blue?
Try a top hinge for lettering, cut it in a few pieces between the letters for an easy install.
If it's a one piece graphic, you could top hinge 1/3 on right side to get you going straight or do a center hinge but make some stabilo tick marks on the decal and aluminum so it goes down in the...
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