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To be clear ... I never suggested an auto trace. The only way, without the original font, to deliver a quality product IMO would be to hand trace the glyphs with a Bezier pen tool.
Have you considered redrawing the letters. There are only 10. It would take around 1 to 2 hours for a high quality hand trace ... which is probably less than you've already put into trying to ID it.
I'm surprised no consideration is being given to a used Gerber Edge. I've seen used Edge 2 systems going for less than $6K including plotter, software and supplies. All that's needed is a fitted piece of foam rubber to protect the print head during transportation.
Chances are you have applied a print foil attribute to some of your vectors. This can be seen if you turn off your preview (F8). Such a vector will be either red or green instead of the black used to display a cut only vector. For your purposes, you must stay with cut only vinyl colors only. All...
Think of your screen as the actual cut vinyl. If you lay cut black letters on top of a matte black square you won't see them because your screen doesn't distinguish between gloss or matte of the same color.
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