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Set two horizontal guidelines to the desired baseline and height line and lock them. Do your measuring with a cap letter that is flat both top and bottom such as "H" or "I".
I very much prefer Dibond or Poly Metal. The couple of times I've used AlumaCor it was with edge caps. Other installs I've seen without it, it seemed like a magnet for mold and algae in the flutes.
You guys are getting a little carried away with yourselves. Signs 101 regularly accepts new members who state that they are in a related graphics profession and want to add sign making to their customer offerings. WeisnerGraffixs made it clear that this is the case with him in his opening post...
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