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3m has a few optically clear DST solutions, usually in wide roll form, and fairly thin (2mil/3mil) - can probably be slit down, but if any thickness in between the sheets are needed, it wont work.
channel letters, use acrylic, since the T/C is acrylic.
edit: I would just use white acrylic. no reason for clear, still print on trans first surface, and mirror print on clear second surface (if budget allows)
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