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If your a FB550 & Onyx user I recommend looking at your rendering intents to get a better red... in particular using Absolute Colorimetric can do wonders.
I would suggest consulting the rigid media guide & consider increasing the lamp power, additionally try to avoid stacking output for 24 hours
http://h10032.www1.hp.com/ctg/Manual/c04726103
Design a file the size of your application or slightly larger using Illustrator or the sorts, make sure the content is white except a ~ 1x1 pxl square in all four corners with ~5% ink coverage. Make sure print white space is on in the printers settings. The small blocks define the bounding box...
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