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Very easy process for this process. The key is to have a blank bottom layer in PS and save as a PDF. When you import/open it in Flexi just click just click on the contour cut option and it will place a cutline based on the whatever image you made. Simple, easy and fast. I do it all day long.
As an ex Roland Tech, I would tell you to get the head printing 100% before worrying about anything else. Even with one nozzle clogged you can see the difference especially in fonts. I keep a bottle of ECO Flush around and use foam tipped cleaning sticks to gently apply the ECO Flush on the...
Cardboard boxes? Id be scared to use vinyl on boxes. The shrinking will pull the fibers off of the box and ruin the adhesive. Look for paper based sticker material.
Labels are generally based on what duty they will be performing. If it will need to be stronger, abrasive protection, or have a special finish are some factors. Stickers normally you are based on cost. We use Oracal 3165RA. It is 3.75mil thick and is really easy to peel/apply for the client...
This should be common practice on these printers. Seems to bunch up in the middle really easy. Also the other day ours started jamming more than usual and I found the profile (magically)had the heat set the whole way up.
We print on heavyweight satin poster and use the perf cut set up on our Graphtec 8600 to make things like this all of the time. Works good and doesn't take up much of our time.
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