It was re-designed...and its garbage now. At first we loved them because theyre longer, so they hold down thicker materials better without them lifting and rubbing before it gets into the heater - IE: Traffic vinyls. Then... as pointed out, the flaw of them being flimsy showed up. Now it'll lift them up since theyre so wobbly... and here comes to carriage going so fast, bends them and they destroy not one, but multiple heads.My point is the edge holder issue has been valid since their introduction and OP is coming from a 365. We leave ours on on our 360, and have had one major crash that I would imagine would turn most people off from using them. We've decided their usefulness exceeds the risk, but that's just us. If you tell me that the edge holder system has been redesigned and is more problematic now, then that's something I was not aware of.
Don't get me wrong - we've had that happen once or twice on our 360 / 560... but usually it doesnt destroy anything, and if it gets bent... its easy to fix. We've used the edge guards with the 360/560 for probably 6-7 years and replaced the edge guards once... and that was from loading media while they were in the way.
We've gone through 4 sets of edge guards in the year we've owned the 800W. Theyre like a $400 part too (Canadian, not sure about American). Our printers under warranty so our dealer submits a warranty request and HP sends them for free - This last time they requested 3 sets for us, and surprisingly HP sent us 3 sets. BUT they were backordered for months... So that shows its not just a small issue, seems to happen enough that theyre having supply issues.
But thats not the worst part. They bend and twist and get jammed under the carriage... they wedge their way in too, so you cant move the carriage at all without using a lot of force... Everytime we've lost at least 1, sometimes up to 3 heads in the crash. we NEVER use the guards unless we have to... and thats only when we're printing on traffic materials... otherwise theyre banished from the machine.
Love the new printers from HP, but they feel so rushed and have so many glitches - Our dealer told us we would hate it compared to our 560... And our operators despise using it, I dont mind it... but I like new things. And if I'm honest... the amount of replacement parts we put into it for heads and edge guards...if I were the one footing the bill, I'd hate it.
By no means is it a bad printer though. We dont regret the purchase... Finally HP / 3M certified something thats not the 360. I would pick the 800 over the 360 anyday... But the 560 seemed more reliable and well built for us. White ink is awesome, but slow. Its nice being able to take the heads out and only use it when you need to - Weve used it a dozen times, maybe 700 ML of ink... operator just told me when he tried to put the heads back in, a week after taking them out, the printer is saying theyre damaged and unusable.... I have a gut feeling he did something he shouldnt have to them... Like take them out when they were still hot... But for the amount we use white ink... buying 2 new heads pretty much killed any profit we've made on those jobs. So again... while the white ink system in theory is awesome, I still wouldnt buy one unless you print white ink every other day