Mason ... this is from the ColoRIP Help file; basically, adding a new swatch to an existing palette.
CutPath with Adobe Illustrator 8, 9 & 10
The following tech note will walk you through creating a CutPath to use with Roland COLORIP, from Adobe Illustrator 8, 9 & 10
1. Start by creating a new blank document.
2. Click on Window and select Show Swatches.
3. Click on Window and select Show Stroke.
4. To create a new Swatch you can click on the right arrow of the Swatch Window and select New Swatch.
5. The Swatch name must be CutPath.
6. The Color type must be Spot Color.
7. The Color mode may be set to any color space you choose. Whatever color you select, COLORIP will replace this color with "marching ants" along the cut path.
8. Click OK to save the swatch.
9. From the Stroke tab, apply the following settings:
Weight .25
Miter Limit 1
10. For Illustrator 9 and 10 users, the Transparency options need to be set as follows:
Normal Opacity at 100%
11. Select the Stroke Color and then select the CutPath color swatch.
12. You can create your art work with the CutPath stroke around the art you wish to have cut out.
13. When finished, save or print your artwork to create a .ps, .eps, or .prn file.