Looking for...a better Substrate cutter

A tool is only as good as the user
You may want to google "rail saw"
Here's one another shop I know recommended, although he's in Sweden...
http://www.festoolusa.com/ProductDetails.aspx?id=3&prodid=561174

Checkers

 

Rail Saw looks OK . . . I sold my Panel Saw a couple months ago, but am now

considering a simple Rail Saw !

 

Hey Chris (and Rep),
The link I posted is, more or less, a guide system that "locks" the saw into a channel to keep it from wandering. However, a circular saw and just about any straight edge would work. Just clamp the straight edge to the substrate and cut away.
The trick to a good, clean, straight cut is using the right blade for the substrate you're cutting. While a sharp, general purpose, carbide tipped blade wil cut through just about anything, most manufacturers will provide specifications on the best type of blade to efficiently cut their substrate.
Here's a link for some more reading...
http://www.generalsaw.com/resource/rightblade.html

Checkers

 

I'd look for a used Panel Saw

 

I love my safety speedcut panel saw. I have the best dust collection system they offer... but don't fool yourself into believing it "cleans up after itself" ...it makes less mess... but you will still want it in an area that can get dusty. Awesome tool... the money spent is long forgotten... but the fact that I waited 7 years to get is not.

 

I got a good deal a few months ago on a panel saw made by Safety Speed Cut Mfg. a local sign guy was getting out of the biz. (retiring) Give him $700 for the saw, and he gave me a two sided vinyl tree full of vinyl and around $1000 worth of alum. blanks.
It has saved me a little bit since I got it I was paying $3.00 a cut from my blank supplier.

 

I've had the panel saw by Safety Speed Cut for nearly 20 years. But I'm now interested in the FSC thing. (no video of it available on the web) Does anyone out there have one? Can you describe it's use and evaluate/compare to a panel saw?

 

I am subscribed to a magazine called Shopnotes. This is magazine dedicated to DIY woodworking jigs. About 2 or 3 issues ago, they featured a DIY panel saw with plans included. It did not look to hard to build. However, I've built a model from them featured in issue 5 of the magazine which I still use (check the uploaded photos). I've cut acrylic, plywood, MDF, and foamboard. But it would not manage coroplast or very thin materials.

This is a link Shopnotes' newer model:

http://www.shopnotes.com/issues/088/sources/sliding-carriage-panel-saw/

This is a video of it:

http://www.shopnotes.com/player.php?id=195

I've included pictures of what I built. But do not purchase the kit suggested by the web site. It took me forever to get this jig squared.

I hope this is useful. Good luck.

 

Chris- if you are serious about this, bite the bullet and get a panel saw. I
agree with isign- you will not regret it. I have a Safety Speed Cut as well-
it will cut 6' tall- also a nice feature. My vacuum system catches the fine
particles that would float around (to your printer) and the heavier bits drop
to the floor. Safe, fast, and the first straight cuts I have ever made.

 

DONT BUY A SAW TRAX please!!! . Buy the safty saw brand they are very close but the saw trax is inferior by far. 2 Years ago I was very close to becoming a distiributer for them and I bought 2 52" sign specials. The only way I have been able to make the thing work is to modify it using components from safty saws machine. Plus Safty saw used to build all Saw trax units they are rip offs. The origionals are way better built. I brock off talks with them because they refused to adress the issues that we had with the cutter setup.

 

The saw trax is a very good interpretation aof a well built machine. The Milwakiee is a painted Safety Saw. Ive looked at many an I totally regret getting the saw trax. I thing the Safty saw was 500 more than the STx and I would gladly pay twice that now. I looked at the Fletcher and it will only cut soft board. Not Econolite sign ply or crezone (I hate wood) It is very comparable to the Excalaber. I have used that one it works really well but it is limited. No ling rips. The longest I have done on my STx is 34' of tufak. When you get a saw buy a REALLY good blade. I have a hand built German blade it cuts so clean we dont have to sand dibond.

 

How about a KeenCut Excalibur 5000 ?

 

yes

 

I would look at the c4 with the blade adaptor. I ended up retrofitting the blade plate to my Saw TX. Bu the milwak looks like the same unit. I do know from talking to saftey saw they make Milwakies saw.