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Looks like an installation nightmare...

Jean Shimp

New Member
We have been asked to install letters on this type of interior wall panel. It looks like corrugated wood running vertically on the wall. The "peaks and valleys" are about 1" wide. The size of the letters vary from about 6" to 2" high. There are a lot of letters. I don't think a clear acrylic panel with the letters on it will look good. I like a challenge, but this one looks a bit too much. :eek: Any suggestions?
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SignBoi

New Member
Hey Jean, I would think installing an clear backer (acrylic or polycarb) -Attached to the peaks of the wall would be a solution. I've done something similar with a slatted wall (acoustic dampening material in between each slat.)
I routed a clear piece of acrylic that was a 1/4" smaller than my font so that it was mostly hidden except between letters and gaps between words. It was also used as the template for installing the routed letters as well.
I predrilled the acrylic, screwed it into the high spots then used vhb and a couple of dabs of silicone to adhere the text.
I also made and brought a version of the clear acrylic backer that was 2" larger than my font to have a clear border around the text that was intentional looking - in case the client preferred that look. They chose option 1.
Good luck
 

Texas_Signmaker

Very Active Signmaker
If that was metal it would be a PITA but I'm thinking with the wood you can drill straight and would be much easier... especially if it's only 1" O.C. Metal you have to hit at an angle and then straighten the bit.
 

visual800

Active Member
i think what would workk good on this install would be to cut a pattern out of .25" pvc and tape that on the wall and that way it would "hold" the letters while silicone set up!
 

Stacey K

I like making signs
I did something similar in Fall. It was a PITA. I did a center hinge on top a ridge then used my 4' big squeegee in and out of the ridges. That part wasn't too bad it was going back and getting all the bubbles out that was the major pain because you had to catch the light from multiple directions - laugh now but you will see what I mean. The BS kept the vinyl square and not stretched. I don't think it would have worked with a regular squeegee. One little stretch and it would have screwed the whole panel up. The biggest thing was holding the BS firm and level as I went over the ridges. When you get to the ridge, you are pressing firm and it wants to slip over the top. You don't want a tunnel on the backside of the ridge so one must go slow. This is a job you need your hand/eye coordination for so limit distractions. the printed panel was 1000% easier than the individual letters - those were a NIGHTMARE.

Next I had to heat with the heat gun all the valleys and go over them with a felted squeegee. This was extremely lame, no fun at all.

I feel like your valleys are too pointy for the Big Squeegee. You might have to make your own squeegee that has a pointier edge, do you see what I'm saying? Allow 3-4x more time than if you were just applying to a wall. That 4' circle probably took me an hour. It's like 5 minutes if on a regular wall.

The days I did this it was 90+ degrees, no air and most of these were 10'+ in the air. I was 100% wet from sweat and could have rang out my bra and underware. I will never do this again. If it was temperature controlled, I would consider it.

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Moze

Active Member
They're honestly not hard, you just need some patience. Tape the pattern up, use a long reach marker or Pica type pencil to mark your holes on the wall, then drill. The nice thing about wood is that even if you mark/drill a hole slightly off, you can tweak the letter enough to get it where it needs to be. Keep your sawdust in case you need to wallow out a hole. Add some silicone and cover it with the sawdust.
 
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