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need help URGENT please roland sc545-ex

Discussion in 'Roland' started by shaunie44, Feb 11, 2019.

  1. shaunie44

    shaunie44 New Member

    21
    0
    1
    Sep 24, 2017
    nottingham uk
    need help guys trying to get my roland sc545-ex back up and running so where do i start
    i read somewhere as i was getting error code 080 liner error i read so anyway i went into service manual i read after replacing cap tops they need setting so went into service menu and think i got right one which was adjusting caps ( dont want to sound thick lol ) anyway all i get now is service call 101 anyone willing to give me a talk through please
     
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  2. Broome Signs

    Broome Signs Member

    67
    9
    8
    Nov 1, 2018
    england
    0001 Feed Motor Deviation Error

    Check the carriage motor, and check all the cable. Possible the life of the feed motor is gone

    0002 Sub CPU Communication Error

    Poor communication with Sub CPU "CAUSE: Sub Board does not work correctly Sub CPU does not work correctly. There is a bad connection between Main Board and Sub Board.

    1) Check Cable Connection between Main Board and Servo Board

    2) Servo Board Replacement

    3) Main Board Replacement SP-300

    0003 DIPSW model setting error

    Incorrect DIP SWITCH Setting on the Main "CAUSE: DIPSW setup error DIPSW defect Main Board defect

    1) Check the DIPSW settings

    2) Replacement the Main Board

    0004 Feed Motor Over current Error 1

    Big load is put on the motor movement instantaneously. End User Condition

    End User Condition

    1. Media Jam

    2. Adhesive on the platen

    3. Adhesive on the media guides.

    4. Media is stuck on the media core.

    Mechanical Issue

    1. There is a bad contact/cut-line in the X- motor/encoder cables.

    2. Check feed motor hours.

    3. Head/Servo Board is broken.

    4. Defective motor driver on servo board

    Action

    1. Check for adhesive on platen and guides.

    2. Check media supply area, free motion and check brake.

    3. Check X- motor gear mesh.

    4. Check set screws in all X axis gears.

    5. Run feed aging, or aging with cutting

    6. If it fails during aging with cutting, cut jobs, sheet cut operation or media feed run-away, replace feed motor.

    7. Check X motor and X encoder cable connections

    8. Versacamm - Blown IC 2 near connector CN3-Change both X motor and Servo Board.

    9. Replace Servo Board

    0005 it is come, when error 0001 and 0004 occurred at the same time.

    Look as 0004 Feed Motor Over current Error 1

    0008 Feed Motor Overcu^ent Error 2

    Look as 0004 Feed Motor Over current Error 1

    0009 0001 and 0008 occurred at the same time.

    Look as 0004 Feed Motor Over current Error 1

    0010 Scan Motor Deviation Error

    End User Condition

    1. Media Jam or striking media guides.

    2. Moving the Carriage by hand.

    3. Carriage runs into an object.

    4. Media is stuck on the media core.

    Mechanical Issue

    1. There is a bad contact/cut-line in the cable.

    2. Drive wire attachment screw on cutter carriage is loose.

    3. Low wire tension.

    4. High scan motor hours

    5. Bad or burned IC's on servo board

    Actions

    1. Check wire tension and wire attachment screw.

    2. Manually move cutter and print carriage check for obstructions on the linear rail or specific resistance.

    3. Check for clicking from LH idler pulley, if yes, replace.

    4. Check y motor mounting screws, and wire condition.

    5. Y scan motor gear noise? Loosen attachment screws and pivot scan motor away from main gear. Recheck for resistance on the linear bearing.

    6. Clean linear bearing, 3 in 1 light duty oil.

    7. Does it fail during

    8. Run scan aging

    9. Check y motor and y encoder cable connections

    10. Replace scan motor first then maybe servo board.

    11. Versacamm - Blown IC 3 or IC 2 near connector CN3- Change both y scan motor and Servo Board.

    0040 Scan Motor Overcurrent Error 1

    Big load is put on the motor movement instantaneously.

    Look as 0010 Scan Motor Deviation Error

    0050 0010 and 0040 occurred at the same time.

    Look as 0010 Scan Motor Deviation Error

    0080 Scan Motor Overcurrent Error 2

    Scan Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.)

    Look as 0010 Scan Motor Deviation Error

    0090 0010 and 0080 occurred at the same time.

    Look as 0010 Scan Motor Deviation Error

    0101 Limit Position Error

    Limit Initialization in the Service Mode has no been completed.

    Limit Initialization in the Service Mode has not been completed.

    1) Carry out Limit Position Initialize.

    0102 Head Lock Sensor Error

    Even though the machine carries out the regular movement, the output of the Head Lock Synsor doesn't detect the print carriage Head Lock Sensor does not work correctly or is broken.

    1) Run sensor check in Service mode (print carriage home position) «H»

    must turn on and off.

    2) Head Lock Sensor Replacement

    3) Check the mechanical backlash in the scan motor gears.

    0103 Limit Sensor Error

    Even though the machine carries out the regular movement, the output of the Limit Sensor does detect the cutter carriage home. Limit Sensor does not work correctly or is broken.

    1) Run sensor check in service mode. "O" must turn on and off

    2) Limit Sensor Replacement

    3) Check the mechanical Backlash in the scan motor gears.

    0104 Cap Unit Protection Error

    Even though the machine begins to perform cap movement, the error occurs. Capping unit binding, jammed up or down

    Bad cap home sensor, Cap motor or belt problem, Cut-line or short-circuit of Cable and Flexible

    1) Cycle power again or use pipe tool, check for binding, jammed.

    2) Check cap sensor, in sensor check mode. "c". Clean or replace.

    3) Motor pulley flange separated, belt came loose.

    4) Check wiring to cap motor and sensor.

    5) If it binds continuously with pipe tool, replace worm gear.

    6) Replace cap stepper motor

    0105 Tool Carriage Connection Error

    Machine fails to connect the Tool Carriage to the Head Carriage. Faulty tool carriage connection Loose Connection, lock assembly Fault of the Limit Position Initialize value. Limit Sensor does not work correctly or is

    broken.

    1) Check the mechanical Backlash in scan motor gear or drive wire.

    2) Lock Position Adjustment

    3) Limit Position and Cut Down Position Initialize

    4) Limit Sensor check or replacement

    0106 Tool Carriage Disconnection Error

    Machine fails to disconnect the Tool Carriage from the Head Carriage. Limit Position Initialize, head carriage not locked Loose Connection in scan axis.

    Disorder of Cap Motor Limit Sensor does not work correctly or is broken.

    1) Check the mechanical backlash in scan motor, or drive wire.

    2) Lock Position Adjustment

    3) Limit Position and Cut Down Position Initialize

    4) Limit Sensor Replacement

    0107 Unset up of the Linear Encoder

    Linear Encoder Setup has not been done. Linear Encoder Setup has not been done.

    1) Carry out Linear Encoder Setup.

    0108 Wiper Unit Protection Error (Height)

    Wiper Heights Mist Pad assembly sensor doesn't trigger. Wiper Height Sensor issue Faulty Wiper Unit movement Cut-line or short-circuit of Cable and Flexible Cable

    1) Wper height sensor check, service mode "h". Clean or replace faulty

    2) Wiper Unit movement, check for binding

    3) Cable and Flexible Cable Replacement

    4) Bad wiper height stepper motor

    0109 Wiper Protection Error

    Wiper assembly movement problem. Wiper Unit binding. Wiper Origin Sensor Poor timing belt tension. Cut-line or short-circuit of Cable and Flexible Cable

    1) Clean wiper shaft to eliminate binding

    2) Check wiper origin sensor in sensor check mode "w".Clean or replac

    3) Retension the timing belt.

    4) Cable and Flexible Cable Replacement

    5) Wiper Origin motor replacement

    0110 Linear Encoder Error

    Linear Encoder misreads encoder strip. Read error of Linear Encoder Read error of Encoder on Scan Motor side Wire is not attached properly to Head Carriage, wire slips, print only machine

    1) Confirm whether Encoder Scale is between the slit of Encoder Module.

    2) Clean Linear Encoder strip and sensor.

    3) Confirm Connection between drive wire and head carriage. Print only machine.

    4) Confirm Cable Connection between Linear Encoder Board and Print Carriage Board.

    5) Bad scan motor

    0111 Tool / Crop Error

    This error occurs when the machine performs the Auto Crop Mark Detection or the Auto Print/Cut adjustment without the Tool/Crop Mark Sensor Adjustment. Tool / Crop Mark Sensor Adjustment has not been performed.

    1 ) Tool / Crop Mark Sensor Adjustment

    0120 Thermistor Error (Print Heater)

    Thermistor of the Print Heater doesn't work correctly. Thermistor of the Print Heater is broken. There is a cut-line/short in the wiring of the Thermistor.

    1) Check the wirings of Print Heater

    2) Thermistor Replacement SP-300

    0121 Thermistor Error (Dryer)

    Thermistor of the Dryer doesn't work correctly Thermistor of the Dryer is broken. There is a cut-line/short in the wiring of the. Thermistor.

    1) Check the wirings of Dryer

    2) Thermistor Replacement

    0122 Thermistor error (Pre-heater F)

    The abnormalities of a thermistor for Preheater F The thermistor wiring has short-circuited or come down. Checking the wiring Thermistor replacement

    0125 Heater Error (Print Heater)

    Print Heater doesn't work correctly. Temperature of the Print Heater is over 60 degree Celsius. There is a cut-line/short in the wiring of the Print Heater.

    Thermostat is broken. Thermistor is broken.

    1) Check the wirings of Print Heater

    2) Thermostat Replacement

    3) Thermistor Replacement

    0126 Heater Error (Dryer)

    Dryer doesn't work correctly. Temperature of the Dryer is over 60 degree

    Celsius. There is a cut-line/short in the wiring of the Dryer.Thermostat is broken.Thermistor isbroken.

    1) Check the wirings of Dryer

    2) Thermostat Replacement

    3) Thermistor Replacement

    0127 Heater error (Pre-heater F)

    The abnormalities of a heater The temperature of the pre-heater F has

    reached 60 degree C or higher. The heater wiring is abnormal.

    The thermo regulator is abnormal (not work). Heater check Thermoregulator check.

    NOTE 1

    1. Firmware version

    2. What timing does the error occur? Does it occur when the machine performs any specific operation?

    3. Frequency of the error

    4. Does it occur when printing some specific data?

    5. Does it occur under some specific condition? (kind of RIP, version or printing mode and so on)

    6. When did the error start to show up? Is it after doing something to the machine? If it is a problem of the hardware, it can be solved by replacing the Main board.

    LINEAR ENCODER SETUP fail.

    1. Dirt/Scratch on the ENCODERSCALE.

    2. Dirt/Scratch on the ENCODER MODULE.

    3. ENCODER SCALE is not between the ENCODER MODULE.

    4. Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR.

    5. Fixation between the CARRIAGE and the CARRIAGE WIRE.

    6. Bad Contact in the cables.

    NOTE 2


    1. Check whether the Head Lock Sensor works correctly or not.

    2. Please check the mechanical Backlash or loose with the scanning axes. When you still have Internal error even if you check above points, please check steps 3 - 6 below. This error could also be happened when the Tool carriage disconnection error occurs.

    3.Check the mechanical Backlash or loose with the Tool Carriage part.

    4. Please perform Lock Position Adjustment.

    5. Please perform Limit Position and Cut Down Position Initialize.

    6. Please replace the Limit Sensor
     
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