They are going outside. It is a script font that goes on an angle. Biggest letter is around 3' x 5'. We are stud mounting them into a stucco wall.Are these going inside or outside ?? That'll make a big difference. Also, what size are these letters and how are they being mounted/installed ??
I misspoke - we are using 3/4" PVC. We are seeing all the time in sign magazines people cutting lettering out of PVC. We figured since this is going on a north facing wall, the PVC would be fine??Then, you're basically using the wrong substrate. Re-think what you want to do and how to approach such a task with something thicker and can take paint..... and the elements. Heck, even 3/4" duraply letters would be better. They'd last ya 15 years, at least.
Where do you get your auto body glaze from?For the edges we use an auto body glase it seals the edges real nice and is easy to paint
we do alot of pvc. I prime with 2 part auto epoxy and spray with latex, never an issue. Silicone will hold just fine BUT we would drill some small studs in back for extra support. Not many maybe 4 or 5
I dunno. I think I would use acrylic or aluminum. Sounds like this job is just crying out for gold anodized aluminum letters. Maybe 20% more total cost, but less handling time and much more stable. The letters I buy have a lifetime warranty to the customer. Also much sturdier and easier to handle in the field. The main advantage, though, is killer looks!
Only 4 or 5 studs in a 15 sq ft 3/4" pvc letter ?? Unless they were all-thread, going through the wall and bolting with a flange on the other side, that doesn't seem kosher to me.
Where do you get your auto body glaze from?