How I've done these - get clear low tack app tape..
- design a small bleed into the top print/cut lettering (.005" or less) this is to accommodate any placement errors. gives you wiggle room.
- print and cut that piece. no laminate. weed and tape..
- print the entire design onto clear - both fade reflection and lettering.. no bleeds.
- on shop table apply the print/cut lettering over the printed clear using the design as registration. the .005" bleed gives wiggle room. peel off the app tape.
- If youre using engine turned vinyl for the center, cut it separately with a similar .005" bleed and using clear app tape, apply the engine turn in proper place. peel off the app tape.
- you should have a complete design now. just needs laminate.
- Laminate the whole thing with at least 60psi on your laminator roller. If using engine turned vinyl you may have small air gaps around letter edges - they disappear after a few sunny days..
i suggest you design your finish contour with about .125" outside the elements, this will be a sealing edge.
Dont rotate any of the art sections on your printer or when plotting, keep them all in the same plane. plotters and printers have minor errors in xy scale that will make registering hard at this level.
the speedpress kit makes this work easy..
SpeedPress
we do dozens of fuel trucks annually with inlayed 24xx gold leaf, reflective outlines, and a similar shadow. a little practice and its actually a fun job. The .0125" outside contour seals the edges up. looks good when done.