Customer used to be a Citgo brand and is now independent. The company that provided the citgo graphics for the canopies, several years ago were providing a 3M product that was extremely thick and I cannot find out what it's made up of. I asked the company directly and they are being extremely vague and it looks like they now screen print directly to the metal. My customer says they were getting upwards of 20 - 30 years out of the citgo material!We double laminate all the time and never have a problem. You always get the one order where someone wants a satin finish or a matte finish and its cheaper/quicker to just nest it in with the gloss then pre-mask it after its laminated... We've never had something fail.
as to whether it adds more protection - My (very limited) understanding is that the UV rays break down the coating thats blocking them from hitting the pigment - I cant see how multiple layers would help with that... otherwise you know a vendor would come out with a super thick laminate and say it adds 20 years of UV protection to your sign. or a calandered lam thats twice as thick as a cast lam would be better to use if it had UV protection... but I dont think it works that way.
How long are you needing the sign to last? And in what city? Unless youre in one of the more extreme zones... Our printed vinyl lasts 10+ years without fading. Ink has come a long way these days
It was vinyl. We cut letters out of it. I had to double cut it on our graphtec or use a high force to get it to cut through.20-30 years seems like an awfully long time for a gas station to not either get an updated logo and color scheme from the supplier or totally re-branded.
Maybe it was a polycarbonate?
I see the company that was providing the Citgo canopy graphics is now screen printing directly on the canopy metal now so finding out what they were using 10-20 years ago is impossible at this point. Money is no object to them, if I can't get my material to last at least 10 years in direct sunlight, my head will be on a chopping block in 10 years time.For metal blanks: Cut masks and paint with automotive base/clear. Pricey but will last.
Cheap route: Cut masks and use Rustoleum. Years ago did tons of signs like that. Zero failures.
Cheapest route: Print on cast vinyl, don't laminate then apply to surface and bury in automotive clear. I do graphics for dump trucks that get beat and the graphics still look great.
For backlit or not: Polycarb with second surface graphic. Super durable.
I hear you. You're stuck with paint, either on a metal or ACM panel.I see the company that was providing the Citgo canopy graphics is now screen printing directly on the canopy metal now so finding out what they were using 10-20 years ago is impossible at this point. Money is no object to them, if I can't get my material to last at least 10 years in direct sunlight, my head will be on a chopping block in 10 years time.
Yes everything has to be printed. Even the cut vinyl graphics haven't held up long. In 2016 we used oracal 970 RA wrap vinyl and it has faded and looks terrible today.Does it have to be printed? We've gotten 10 years plus out of 220 Gerber vinyl.
I would but their workers do the installs. For the 970 RA wrap material I'm thinking of laminating it.If it has to be vinyl hit it with 3 coats of a good auto clear.