Advisory 703.2 Raised Characters. Signs that are designed to be read by touch should not have sharp or abrasive edges.
Note that the advisory does not specifically say that "characters" should not have sharp or abrasive edges. It says "signs" should not have them. Obviously, the characters should not be capable of cutting skin, but I've never seen any that were.
The company I work for does hundreds of ADA signs every year and has been making them for many years. We produce them with a number of different methods, including routing, engraving, sandblasting and photopolymer. There has never been a problem, regardless of the production method, with character edges sharp enough to cause injury.
On the other hand, it is a different matter with the edges of the sign blank itself. It is possible for a saw-cut edge on a piece of acrylic to be sharp enough to cut a finger, especially if the corners are square. It can be even worse if the blank is face-laminated with Chemetal or some other thin metal layer. Even worse yet if the metal face-laminate overhangs the substrate a bit. Formica can cut, too, as I know only too well from my two-year stint at a countertop shop in the late 1960s.
It should also be noted that reading Braille does not involve finger movements that are overly brisk or that involve firm pressure. My blind uncle moved his fingertips along in a gentle, steady pressing action along a line of Braille as if he were pressing on each of the Braille cells as he moved sideways. He actually used both hands, using his left as kind of a guide to keep his right hand fingers (the two first fingers actually) squarely on top of the line of Braille. Of course, maybe that was just
his way. And he may have been a slow reader. Also, I watched this as a teenager, so it was a long time ago. My memory may be faulty.
At any rate, I suspect that Advisory 703.2 reflects concern over sign edges and corners more so than the edges of raised characters.
Brad in Kansas City