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What is the purpose of the aluminum? Is the idea to have an opaque graphic on the front but the sides edgelit? If that is in fact what your customer wants, couldn't you just put opaque graphics on plexi/polycarb?
Aluminium oxynitride or AlON is a transparent polycrystalline ceramic with cubic spinel crystal structure composed of aluminium, oxygen and nitrogen. It is currently marketed under the name ALON by Surmet Corporation. Wikipedia
i've mounted aluminum to thick acrylic, forward bevel cut it and polish the edge. it's a really popular finish option. don't think it's ever a stock option.
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