Why is MDO a poor choice? I have a MDO sign going on close to ten years, still looks good. The 751 vinyl is still looking good also. The paint ( latex ) is not as bright, but still holding up. I actually love using it, I like the prep work and it's easy to cut. I get mine from N. Glantz pre primed. Hardly any voids, but when there is I use a paintable caulk, seems to work good. What do you use instead of MDO?
I'm with ya on that. I'd rather use MDO, or what we used to call it, durably, than any other substrate. Prepped properly, I've had it last well over 20 years. It only takes a short time to do it correctly, but the painting time is what holds us back from doing it much, anymore. People today have been conditioned and cant wait for the paint to dry, let alone ink to dry. Today's customers have no understanding of what goes into a well made sign. It's all about the bottom line cost and that usually means the newer substrates with the cheapest ink and vinyl which generally won't last more than 4 or 5 years.
So, given a choice, do you want to sell a sign for, let's say......... $450 and last 20 years or sell one with built in obsolescence of 5 years for $250. ??
Here's where reputations are created. Sure, aluminum products won't rot and neither will all the plastic crap, but aluminum oxidizes in about 2 years and all the PVCs are brittle in cold and warp in heat. Granted, these are projections based upon the common signs by common hacks. Some of these substrates will and can last longer, but not without taking extra care, just like with MDO.
We use Elmer's water based wood putty and fill the voids 2 or 3 times, buidling it up, so it lasts...... and then a bead down the 4 sides, sand off and prime, then top coats.