So a little update. I spent the week with a level 3 tech from hp. He pretty much ruled out everything which has been discussed thus far. A new power supply was installed, along with heaters, boards, ink delivery etc. Profiles have been tweaked and retweaked. We were able to make the issue less noticeable for some prints, but it's still pretty bad for others. We were also able to resolve the curing issue. My experience with all the techs they have sent has been great. it's just that we haven't been able to resolve the issue.....yet. Now we escalate more.