*Sheesh* Talk about getting raked over the coals.
I should have explained better what I do. Nearly 100% of the work I do is for churches. I started the whole operation with the main intent of helping churches out. Sure, I make a little bit of money, but I'm honestly not trying to get rich doing it. It might sound foreign to you, but goal #1 is helping churches do things with printing that they otherwise couldn't or wouldn't do. Goal #2 is making money which, believe it or not, does happen. If all I wanted to do was to make money, then I'd open up a shop down on main street and charge $10 a foot for banners and $75 an hour for design. This is all side work for me, so it's extra money, not what I'm depending on to make a living. I have practically nothing invested, zero debt, and do the design work while sitting on my couch or the dining room table. Night and day difference from most people here. If I had a shop, utilities, insurance, etc, than naturally my prices would be a lot higher.
Most of the churches that I deal with have never done banners before. They still probably wouldn't, if I hadn't come along and offered to do the complete job - banner and design - for one decent price. If their only option was to do more leg work on their own, tracking down both a designer and a printer and ultimately paying more, most of them would probably forget about doing banners. Again, I'm mainly a designer, but when I had the opportunity to handle banners for my customers - really no additional work than what I was already doing - for 100% markup, I jumped at the chance.
Btw, it takes my customers about two weeks to get their banners. A quick google search will find you a half dozen other printers that offer banners for between $2 and $3 a square foot, but they still take well over a week to get. They will never compete with the local guy who can run off a banner same day or next day, and actually sit down with a customer to help them work out the kinks in their project.
Five years ago, I designed two 36" x 84" banners to hang indoors at my church. The first shop I called quoted me $450. Worth it or not, there is no way we could afford that. We would have forgotten the whole idea before we paid that. A few more phone calls, and another local shop quoted $175 and they would up printing my banners. (I didn't do any pitting them against each other - "This guy will do it for $xx, can you beat it?" - I just don't do that. I ask for a price, and then say yes or no). The shocker - both shops have tons of loyal customers. Both are selling basically the same product. The first has found people who are willing to pay top dollar. The second has found people who aren't - and apparently found enough of them to still make a living with his lower prices. That's the free market system at work - nothing at all wrong with that. If you can get $10 a foot for your banners, that's awesome! I couldn't get it, though - not with what I do.
I don't know everything that goes into printing banners. That's why I posted here in the first place. I'm realizing that it's probably a lot more work than I need to bit off at this point, though. I might as well sign off here, though. Thanks to those who did give some good information sprinkled in between...um.. everything else. Too bad I was the one getting roasted. It would have been fun reading if not for that. Hope everybody enjoyed the free entertainment. @JetFastPrinting - hope the popcorn was good