I'd weld or glue .090" or .125" aluminum to a mitered square tube frame. Then let my guys load it face down so I have to travel to site to fix graphics/touch up, this way I can also find the pile of aluminum shavings where they trimmed the legs to save time digging a little deeper and tried to hide it.
I gathered, but I'd just use twice as much material and try to get the customer to ok placing faces over the poles instead of between. It's harder to get a clean look betwixt two poles without going to either a knock down kit or something else. Routing a groove like one would do in wood isn't as solid since the tube is hollow obviously.Also, I think it's a double sided sign.
I sold quite a few of these with ZERO issues at all.Get a frame kit from 4ever and use 6mm acm.
I'd like to see a picture of thatDid something very similar 9 years ago and still standing. Two panels of 1/4" Max Metal (ACM), one for each face. Sandwiched some 1/8" alum that extend about 1.5" beyond each edge. (Alum was not continuous across panel, about 12" wide on each end and another in the middle for support. Panels were bonded to aluminum with VHB and construction adhesive.) Slotted wood posts to accept aluminum blades extending from edges. Screws through post and aluminum to secure in slot. Left gap approx thickness of PVC/Vinyl post cover. Then slotted post cover from top down the height of the panel(s). Slide post covers up from the bottom. Slots in post cover are hidden by thickness of ACM panels and top of slot covered by post cap. Result was a very strong sign with no visible fasteners or slot edges.
I've used these also. That's what I'll go with if nothing better comes up.Grimco | U Brackets
www.grimco.com
I've used these many times/ Maybe not the "cleanest" but they work perfect for this type of project.
They're very nice but very expensive.I sold quite a few of these with ZERO issues at all.
The last guy that bought one didn't put the posts close enough and there was 1" on each side of open air! The top rail flew off a few times. It was embarrassing for me but it wasn't my fault. I had the entire sign put together in my shop to make sure it all worked out - and it did. The guy was an idiot and it made me look like an idiot also. I'll still sell them but I guess I'll need to explain each step and use that moron as an example.
Good products as long as the installer isn't a complete idiot.
Picture?Easiest and looks decent is Aluminum angle with thru bolts all painted to match
Yeah, welded aluminum is not an option for me.This would be a much better way, but I got the impression the OP didn't have access to these methods. Also, I think it's a double sided sign.