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is it a quality foamcore that you are using?
if so, the answer might be as simple as having your lamps on high. if you have that option, not sure what printer you are using.
We gave up on this. I hit a piece of black gator with over $10 of white ink and the board still looked like thin newsprint. I use white/black/black ultraboard or just apply adhesive vinyl and print or vise versa.
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