Hey blufftonsignguy,
VersaWorks will maintain the dimensions/scale of your artwork, so no worries there. Based on your description, the problem is likely in the file conversion/saving method, but we'll concede there may be something strange going on with VersaWorks. So, to explore that possibility, we recommend initializing VersaWorks. Basically, it's a "reset" of the software and if the problem is VersaWorks, this will solve it.
The following information will guide you through the process:
Please note, any custom profiles created for VersaWorks will need to be saved before initializing. Please write down the printer’s IP address because you’ll have to enter it again after this process. Also, any jobs already in the queue will be deleted (not a major problem as you can add the jobs to the queue again)
Reboot/restart Windows and after the computer boots up, immediately initialize VersaWorks. To initialize the program, close VersaWorks, then click “Start > All Programs > Roland VersaWorks > Initialize Application”. Click the “Yes” button on the window that appears.
Launch VersaWorks again, verify the printer, then add your job(s) back into the queue and it should work normally if VersaWorks is the problem. However, if the issue continues, the problem is elsewhere. Other members have provided good feedback, so consider their ideas also.
If you have additional questions or need extra support directly from Roland corporate support, please submit an "official" support request form online here:
https://www.rolanddga.com/support/product-support-form
If you do write us, we look forward to helping you and take care,
Roland Technical Support
Roland DGA Corp.
rn