Stencil Material question

[nomad444]

Hello,
I have a customer who is requesting a stencil of his business logo that is approximately 24" round with varied size fonts , large to small. We have used Oracle Paint mask for single logo applications in the past with this customer. Our customer is requesting something that can be used over and over, up to 20 times with a spray paint. Any suggestions would be welcome. Is there any product that could be cut on a cutter that would be thick enough to use over a few times?

Thanks in advance

 

[tsgstl]

I have used 1mil pvc but I try not to. It does work well but it is very time consuming cutting by hand.

I can't wait to see if there is a magic solution!!!

 

[CS-SignSupply]

Thicker mylar can be cut with most cutters. Cut 90-95% through and snap apart or use perf cut.

One material I have used, here.

 

[Tony McD]

I used sandblast mask for one a while back and it worked good.
Cut two copies, one in reverse, and stick the sticky sides together.

 

[Gino]

Welcome from PA...............................

 

[round man]

I have set my old roland to cut very thin lexan laminate to make stencils for airbrush work,...I had to bump up the pressure and then snap the stencil out an or very carefully finish up some of the cuts but it worked

 

[Ian Stewart-Koster]

PVC foam sheeting, 2 to 3 mm thick.
CNC router-cut with a bevel or conic/pointed cutter.

 

[GAC05]

Thin styrene can be cut with a plotter (scored then punched out). Not sure how it holds up to repeated spray painting.

wayne k
guam usa

 

[Forum Studio]

DIY. Laminate clear mylar(.005 , .007 or thicker) with low tack premask or Mac Tac paper Digimask. Cut wit plotter (use proper settings). Remove premask and weed your stencil.
or
Order stencil material from http://www.bren.org/stencil.htm ,cut and weed.

 

[visual800]

PVC foam sheeting, 2 to 3 mm thick.
CNC router-cut with a bevel or conic/pointed cutter.

Heres your best bet, what Ian said