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For that size, we would either print the pattern to banner or glue the pattern to banner. then try and use bungee cords to hold in place so there is not a random "hole" as others mentioned, Cor-Plast is a great option. glue the pattern to the Cor-Plast and then use the mounting holes to secure...

how close are the other letters? Meaning, will the mew and old letters be able to be seen at the same time, will the color and finish match? if it is "true" match, need to know how the other letters are installed. agreed, too much weight for surface mount, need to have some studs on each...

We have tried several and found the easiest is the Xpert Corner rounder, plus it has 4 different options in one unit https://xpertsigntools.com/pricing/ols/products/xpert-corner-rounder in addition to the ACM panels, we have also done .080 alum got an arbor press from Harbor Freight

https://www.estreetplastics.com/Default.asp

What type of print coverage do you have? Full Bleed to the edge? What about ink saturation? The more ink you have, the more the edges will "pull" PVC is a "porous" & "low energy" substrate and this does not help.

Try Orbus maybe displays2go

Yes, Customers are expecting more and more customization WITHOUT having to pay for it the concept of "Etsy" combined with "Amazon" has created customers that want * Low QTY * Complete customization *** usually on each item * Same pricing for low as a high QTY order * Immediate completion *...

for a "manual" press, Hiker is what we selected. better price for the unit and the self-piercing #grommets

They make "industrial" auto-vacuums. https://www.amazon.com/dp/B06Y2Q2RWW/ref=twister_B078WRHNGZ?_encoding=UTF8&psc=1

Only double.......... this definitely sounds like a 3x (or more) than the original price to fix on a side note, when we know we have to come back to complete the project. we have created decals that we stick to the project. UNDER CONSTRUCTION - DO NOT TOUCH

Glass dulls blades to quickly .to be used as a production surface. you can use that as your base and then add a cutting mat or another sacrifice surface. we have found that PVC sheets are a great sacrifice surface, typically we use a 12mm or thicker surface and "shave-it" to keep it smooth...

agreed, do want to be careful about the adhesives touching. LEXEL is another adhesive option to use

I'm pretty sure that after 8 months they have resolved the issue. moreover, you have to have a Merchant Membership to sell your products.........

Find a body shop that has a sandblaster, strip it clean and then re-paint. we have rented an industrial high-pressure cleaner before, cranked it to the max temp and pressure. took HOURS and it cleaned the vinyl off, but it SHREDDED the vinyl and that was a total hassle to clean up the mess...

We have had really good luck with CHAMPION drill bits...

BigfishDM IMO thick laminate is NOT cheap. can you apply multiple layers to get the desired thickness?

I've prety sure I have seen that base before, try * Orbus * displays2go

go get some LEXEL, carried by the box stores, and is rated to work on acrylic. much "clearer" than silicone

we have been testing material from MetaMark MetaScape MD3A. https://www.metamark.co.uk/products/metamark-md3a/ good material and color vibrancy.for the price it is very thin. Arlon DPF 4500GLX is another one we have been VERY pleased with, little more costly than the MetaScape, but less than...

What does the tag say in the core roll? Is the material air release? that is the quickest way to tell if it is ElectroCut vs wrap material