Thanks for the replies guys. I just wanted to know if I had lost my mind and was the only cat on the block who wants to build my own.
I work for a large manufacturing company, we have several BIG CNC machines, even a CNC panel saw. Depending on how busy the mill is I don't always get my media cut in a timely manner, i.e. (the day the media arrives).
So I started looking around, I need a 5x10' bed. And yes, I've been trolling through several CNC sites to get info. I'm leaning towards dual ball drives on the bed, single ball drives on the gantry and Z-Axis. Supported Rails throughout the system. Framing it with 3" extruded aluminum.
Going with the Gecko540 electronics package and NEMA 23 motors. Do you guys think I'm OK using twin NEMA23 600oz motors on the bed and a single 600oz 23 on the gantry? I'm probably going to draw up the gantry side frames and have them cut out on our big CNC machines out of Baltic Birch plywood.
I'm leaning towards a water cooled spindle setup and making my own vacuum system for the cutter debris. I do a lot of large prints on Sintra. Often it's cheaper for me to buy 5x10 media rather than 4x8 and get more than one piece per board.
I'm not doing ones and twos, I'm usually doing dozens of a print. 3mm and 6mm EPVC primarily.
I'm still unsure about the best method of securing my media. If I go with a vacuum bed I'm not going to be able to cut but a sheet at a time right? I can't pull vacuum through my flatbed printers through a single sheet of 3mm EPVC.
How do you guys secure multiple sheets for cutting a stack or can you?
Also, anyone using zero kerf cutting or perhaps minimal kerf? I have one particular job that I order 5x10' 3mm EPVC for that needs pretty much zero kerf as the trim is 29.917" and of course I want to get two pieces out of the large sheet so I don't want to plow through it with a 1/4" bit giving me two useless pieces of 29.875".
Thanks!
Ray