Applying Metal to Vinyl

[KGraphics]

Hi,

I am looking to make a polymetal sign with a matte vinyl front, then apply letters and numbers made from cut steel for a business address sign. Any ideas of how to apply the steel to the sign without ruining the vinyl? Is this possible?

 

[GaSouthpaw]

Stud mounting would be my first inclination (I prefer to over-engineer as opposed to having parts fall off). You could also use VHB with dabs of silicone, provided you prep the letter backs correctly and the vinyl is applied correctly (so doesn't become a fail point).

 

[ChicagoGraphics]

You can get some colors of aluminum composit in a matte finish

 

[rjssigns]

First question is how big and heavy are the steel letters? If they are actually steel to get that rusty patina you need to be carfeul on mounting. In that case stud mount is the way to go. Over time the rust will push the lettering off if not mechanically fastened.

Otherwise, can you cut out the vinyl where the steel lettering goes? That would allow you to VHB and Lexel the steel directly to the poly metal.

I agree with GaSouthpaw though. Overbuild it to last two lifetimes. Nothing worse than call backs.

 

[KGraphics]

Thanks everyone! The letters should be quite light as the sign is only about 28" wide, but the thickness of the polymetal makes me nervous to studmount as it will be quite thin. I think perhaps cutting the vinyl out and adhering the steel directly to the polymetal might be my best option.

 

[unclebun]

The polymetal being thin is immaterial. You put the stud through the polymetal and put a washer and nut on it. Clip off the stud so it doesn't stick so far out the back.

 

[KGraphics]

Thank you! I sent a mockup to the customers and they are now thinking of going another direction...isn't that how it always goes?!