I have a good customer who has just changed their logo. It is 4 separate spot colours and needs to be digitally printed and die cut as they want no white background. Thats fine by me, but there is a line of copy in a block font ( thankfully) along the bottom that is very small. .29 of an inch high. The colour they are looking for has no regular pigmented vinyl choice from any supplier so I can't isolate that line and just strip it in later. I plan on printing on a cast with cast laminate but fear that the weeding of that one line beneath will be an absolute nightmare. They need 50 of them.
How do you go about dealing with these situations.
Print, Laminate, Cut and roll it up overnight. Roll up on a 3" core.
This lets the adhesive separate.
If I am reading you correctly you chief concern is a .29" block type such as Helvetica , and or similar. These are called Slab Fonts. Yeah we all feel the pain of that but if
You print on something like 3m IJ35 C and laminate with 8509 or 8519, it should not give you too bad a hassle and 50 is not that many.
Just make sure that your blade is set properly, and you will be weeding with a #11 exacto in hand. i, . ! , are going to fight the most. Letters like S need the left side pre pulled with the exacto. You will get into a rhythm and all of a sudden you are finished.
The key is fresh vinyl and laminate.
Hope this Helps