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I am pretty sure they've been doing the computer generated patterns more than a year.

The fallacy in your calculations is "so far only 30 minutes hands on". That implies you don't charge for the time your printer is occupied running whole 50 yd rolls of vinyl.

Search "US Navy ship silhouettes". You could use silhouettes of the various ship types, with correct relative sizing, to illustrate various donor levels. Or you could use a more generic overhead hull view in various lengths like the game Battleships.

Impact is closer than Haettenschwiler

Lets the face hang rather than sit in the bottom retainer. Keeps large faces from pooching or drooping.

I'm guessing they used extruded acrylic or polycarbonate bars to do that. 0.625"x1" or something like that. You can buy them at Amazon in 6' pieces.

No need for 48" vinyl. We can cut more than 29" on 30" vinyl with our Graphtec. 29" is perfect for maximizing the vinyl. You're only going to cut one at a time anyway at 10' long. (unless you have really long weeding tables--ours are 16') You can reset the roll if there is any skew between decals.

We do multicolor cut vinyl decals like that routinely. There are tricks to making it quick and easy to put in a word or stripe of a different color quickly, accurately, and repeatably. The price for one should be easy. It would be priced the same way you would price it if that's all they came...

If the sign somehow requires a thick hanger bar, you'd have to make it the same. But I've never done one that had anything but the same as the face material.

Well if they weren't disparaging, they wouldn't be hate now, would they?

The ones I've dealt with were the same material as the face, a 1" wide strip cemented on the back with an appropriate cement for the material (Weld-On brand usually is what we use).

We've not offered it, but ended up giving it when people were slow to pay their bills.

Eurostyle Bold Extended (Square 721 Bd Ext)

If you're drilling holes for the studs and inserting the letters, silicone is plenty to hold the letters.

It all depends on whether the window scuffs hard against a rubber gasket or seal

This all fits with the race to the price bottom.

I get phone calls at least once or twice a week and emails pretty much every day from people wanting my digitizing business. It can't be that hard to find someone to do it. On the other hand, the place that's doing the embroidery should be able to do the digitizing or has a place that does it...

I can view it in Adobe Reader. Corel Draw says it's an invalid file format. Illustrator I get a blank page with a white artboard and no other objects.

Trying to make the round part of a P look like a tree's crown will be tricky. Google image search for tree vector and you'll see how people represent a tree's crown. Making one that only goes to one side will be a tough thing to make look representative of a tree.

No. It's Crillee, not Serpentine. They are not the same.