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Try using a pantone color pallete. Pick a bunch of reds and make little squares in a file and fill them with different reds. Now print them and see which one looks best. Use that as your default red.
I have about 20 rolls of 24" vinyl in stock and about 10 rolls of digital media. I'm trying to weed my vinyl rolls down to only stock about 10 of my standard colors. I do more print than cut these days and if I do need a certain color I will either print it or order it per job and have it next day.
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