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http://www.partshere.com/online/detail.asp?partno=B4H70-67024 It's really a couple parts. Part number B4H70-67024 PM me and I will send you a service manual. This will teach you how to change it out yourself.

I think for most it's easier to just give the customer what they want then try to persuade them into something better that they don't really want.

K2 we can make the aluminum blanks and ship them to you. The size is going to be an issue shipping them to you. Probably going to make it more expensive then it's worth.

Vendorsy will give you special pricing for specific bids. Just have to ask. You can't use the pricing for daily operation but for bidding purposes. This will bring down cost/price.

And just now we are starting to enforce this? Either way you can still PM me.

We sell wholesale to many different sign companies.

I can make those for you. The signs or the blanks. Either way just PM me.

https://www.nixalite.com/products/bird-spikes Check what's legal in your area. Some areas do not allow spikes that will actually harm the animal. Meaning they have to be plastic or blunt tipped. Some areas it does not matter. Make sure the centers of the letters are covered. Perfect...

The number 1

8ft. x 8ft. banner with step and repeat is probably going to be used to take pictures in front of at an event. I think it would be in both parties best interest to do a single piece no seam. I would sub that out. But they might not care. I think seams is an honest discussion you should have...

You said these were backlit signs. What kind of lighting. Maybe the heat is coming after they installed and turned on the lights.

Encoder issue maybe? Not sure where it is on this machine. Encoder strip is a thin strip of metal with tiny slots/holes all accross it. Very tiny slots/holes. If some of these were clogged you could possibly have issues like this. The encoder strip tells the printer where the carriage is...

Gen Form.

Looks like bad vinyl to me. I would test something. I would load that vinyl back into the printer. Maybe opposite direction of the initial print. And print on it again. Full coverage to cover those white areas left on the original print. Then if the pattern it's making continues the same...

And Inkscape is free.

Inkscape does with no problem. Just like attached green gradient.

Either your contacts have issues on the carriage or the printhad itself has issues. Have you tried to put in a different head of the same color. If that one works then most likely the printhead you have is faulty. If the new head doesn't work either it may be the carriage connections.

Vinyl is one of the few materials we ever have head crashes on. Vacuum and take up real is how we have solved most of our head crashes. Put a leader on the core and then tape it to the edge of the vinyl. This way you don't have to waste a ton of extra material. This way you can start your...

Static issue? We get something like this on our solvent machine. We chop it up to a static issue. Almost exclusive to prints with large dark coverage.

Like Gino said the competitor is probably making them by themselves. Quick weld on some tubing and then take 20 of them to the powder coaters together. Probably make them for half the cost without really trying to hard.