SOM,
It was just a cropped out part of a PS EPS file that I was printing on perf. I saved the file the exact same way I do for all my PS print files. This piece was only about 30"x36". I ran the rest of the job (38' x 50" and it crashed once, restarted and it worked fine.
All I did was resize 400%, change material to View thru vinyl then hit OK. Then the spinning hourglass popped up and stayed there. I'm running XP on the machine with NOTHING else on it. I had them build the machine with just the basics, no fluff.
VW has been pretty unstable since I upgraded to 3, never had issues with the old version, might just go back and see if the old version gives me less grief.
THANKS FOR THE HELP ALL!
kev