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I fire customers and turn people away all the time. Running any business is like having a garden. You have to constantly weed out the bad stuff to make room for the good stuff to grow. If you don't weed your garden often all your days will be filled trying to appease high maintenance customers...

Porter cable stopped making that router years ago so your options are. 1) rebuild your old router(not that hard to do) 2) convert to a spindle (need to rig up a mounting for this and maybe Gerber could help) 3) buy the Bora router. It's the exact dimensions of the porter cable. No need to...

It's a signcomp extrusion. Remove the recessed allen screws at the top .

Yup use the best cast translucent you can get. But that's the least of your trouble. Removing the old vynull is going to be your problem.

If you want to dance you got to pay the band

Laminates and other materials are just like everything else in life. If you want quality materials that last you must pay for them.

Sounds kinda dumb. It's ok to ruin the fence with glues and epoxies but a couple of tiny screw holes that could be covered up is not ok?

It's the same price as 2' x 4' sticker. Same amount of work.

Every now and then we do this just to separate our sketches from the others.

Chuck Taylor, My apologies if I have offended you. No malice intended. Search the web. It's out there. Do a search for a 3d model of a bolt .You will be amazed. Put on that creative hat and you are good to go

If you are new to this your thinking is backwards. I think you should be creating not looking for the victors. If you worked in any real art department you would probably get fired on the first day. C'mon who goes to a job and asks for the easy way out. Here is a unique thought. Why not do it...

Hire a sign company that has creative abilities to do the drawings for ya.

The best laminator for your shop would be a flatbed. You can use it for other stuff too. We have both. Rarely use the roll laminator. Waste of time setting it up for one offs

I don't understand. Do like most shops do. Buy a 4x8 sheet cut it to the sizes needed. Buy a roll of vinyl and stick it to the pieces you cut. What's the problem here?

Well you learned a lesson about used machines. Another $4,000 you could have had a brand spankin new latex delivered and set up in your shop with a warranty.

Sorry can't help you. But for the future. A used machine with no warranty or support is just a dumb thing buy. Just search this forum you will see what I'm talking about New machines are cheap nowadays.

In a pinch we have used awning staple extrusions and welded up the frame

vhb and silicone should work. lot's of silicone

Go to home depot buy a sheet of pvc, a jigsaw, paint brush and their best outdoor latex for the pcv.

Your a sign guy right? It's time to get creative.