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I have used 2 part marine varnish successfully on exterior wood projects for many years. I also have done gold leaf/painted names on wood boat transoms over varnish. They would apply multiple layers of varnish and the scuff it before I lettered it using size and one shot. They would then apply...

Keep it simple. Get the name of the responsible onsite person and have a simple sheet acknowledging the work was completed. Have the installer take photos to document the install.

Yes, the drum is the "rolling pin" Like High roller said, go real slow and double cut.

Piece of ACM with aluminum angle on each side or bend .080

Done this a few times

The sprockets don't look terrible, the roller is a little beat, but wow, the drum looks pretty bad. Probably from too much blade pressure cutting right thru the material. You're not supposed to cut all the way thru sandblast, just enough so it pulls off. You also should use a 45 or 60 degree blade.

It's hard to sell used printers in poor shape to anyone in the trade other than someone who wants parts or enjoys rebuilding. And since shipping is uually out of the question I usally sell them on craigslist or similar, as is and cheap just to get rid of them

Like was said, clean the sprockets, I use some alcohol and then a bic pen with the nib/ink tube taken out to finish around the sprockets. Give the rest of it a food general cleaning. You should find it with google If the rollers are really chewed up you may need to replace them. For large easy...

Yes, there should be holes where the set screws are located. Once you back those out the whole face comes off

As was said, cast translucent using application fluid. A white border is common, especially with blue, to make them more legible when lit. New faces would be even better.

I understand it from clients that aren't designers, but when professional designers send stuff that's not to scale....

Looks great John. I like the gravel bed around the sign, the landscapers can't whack it

cheapest double stick tape

Just had a customer (liquor store) ask for a quote for coro yard signs, told him his best price is at 10 pcs dbl sided and gave him the number. Then he dropped off the text, each has 10-12 lines of items with prices and he wants to add pics, and there are 4 different designs...."No thanks...

I buy these wholesale, makes no sense to do in house

I also tell them to just purchase them online, cheaper than I can do them. But when I've had to do them for one reason or another I find the closest image I can online and make it work.

I never liked clear acrylic rails outside because it always ends of dirty looking.

What T. Nichols said. If you have a lot of the poly just put it on both sides with bolts in the open spaces and pinch it tight

Depends.

We have added scrap pieces of 6mm ACM around the perimeter.