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static electricity buildup. I installed a printer once and saw it on the second day it was running. Look at a stop static kit to remedy the situation in the future.
you will need to bring the job into versaworks new after you have adjusted the margin. The margin is applied to the graphic as it is brought into versaworks and cannot be adjusted after that.
I use templates from digital designware http://www.digitaldesignware.com/int/index.php Here is a link to a video on how to setup the template in Corel for creating proofs:http://youtu.be/iKbMB0RB1DQ
I hope this helps!
I use a two part resin that I got from Imprintables Warehouse. We use it on decals and on heat transfer material as it is soft and flexible. I would contact Mike there and see if he can help you and if you want, I can send you a sample of some I have done with it.
it sounds like your cable tension might be off along with running a calibration on the print cut alignment. Try running a full set of calibrations and see if that helps.
on all perf cut jobs it is best to round the corners so that you do not have this issue. I run a cutline on mine and then contour out for the perfcut line and round everything on that. This also gives a nice edge for the customer to peel from.
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