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First off what is an acrilic board? In the sign industry they ate acrylic panels or sign faces made from acrylic sheets or cut from an actylic roll (not boards HD term)
Second off you do not give enough information, like what are the sizes of the top and bottom retainers? are they larger that...
I don't know what you are saying burn out quickly, only time I have seen them burn out quickly is when they are not properly powered.
Myself and a lot of other do not believe LED are brighter or better! Most people can not work on the correctly and do not understand and are afraid of the high...
Have the customer strip the paint off the door and have the door painted correctly so that the paint adheres correctly. You only sold them the sign you did not sell them the installation, nor the time to figure out what the problem is. Time is money, if they didn't want to pay you to install it...
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