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I perfer a bandsaw to do that kind of work but if using the jigsaw you need a fine tooth so it does not rip it to much on the up and down motion of the blade, They have a plywood blades and metal ones that gives a fine cut at the Box stores, just read the package on what it is designed for.
Summa user, Have owned a Roland, Ioline, Gerber and love the Summa which has never gone down. I wish I had a gazillion dollars, and if I did I would not spend it on a plotter either.
I have a variable speed jigsaw and use a fine tooth metal blade, Do not push it and take your time and it cuts fine. You are talking about plywood with a thin aluminum sheet on top which is what I persume nuAlum is.
You will be able to line up where your numbers are if you are using the clear. If you did not have the numbers, and that seems to be the problem, then your video is the way to go. What kind of material are you using for your print.
clear mask as everyone suggested and since you are cutting the backing paper also will make aligning a lot easier. Use the same method you use now for appyling with cutting back 3" and 24" squeegeeing down. The clear premask will hold all your cut outs to prevent the weakness you have without...
On the 3M certification classes brochure it states "It’s not necessary, but it’s recommended." to have experience in the field. If he did do the training it could not hurt, but bringing him in with you or getting a job in a sign shop would be the better idea to start out, things don't always...
Anybody on this forum who has been in business for awhile has had calendered laminate break down. They all will tell you to use a good brand name cast product.
Learning through mistakes is a rough road to travel in business and good luck on the legal action journey. It may say it last 3 years...
AS they say about changing the casual font , being close to the edge, and one word thing, I like it, the blue and the black work. Since people will be driving by, it will attract attention.
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