Couple of updates ....
#1 You do NOT need to set the force on the printer itself , Versaworks settings overwrite settings.
#2 Printer is NOT defective .
#3 Forget about me using the 12mil , I guess the vendor had a talk about it with Roland and the Tech's and they pretty much said they can't help me with using the 12mil material.
I went over everything with the tech , I asked about multi pass cuts , speed , heat on , heat off .... But he clearly said the lamination is too think and it's not reading the registration marks correctly.
The whole reason for me buying the printer was to make ATV / Motocross Graphics , That means ( Thick Material = 12mil ) so at this point I really don't know what to say
Hopefully this thread will become useful for anyone that is thinking about using the vs300i and 12mil lamination.